Crispy Salad Snack Line
1. Brief Introduction of Crispy Salad Snack Line
The Crispy Salad Snack Line is a full‑set complete production solution for manufacturing crispy fried salad‑series puffed snacks. Centered on twin‑screw extruder host, this integrated production line covers raw‑material mixing, high‑temperature gelatinization, puffing extrusion, forming, cutting, frying and seasoning. It turns grain‑based powder materials into popular crispy salad‑style puffed snacks.
Customers can purchase only the standalone extruder host, or select full sets of auxiliary equipment to build a complete production workshop. Two mature standard models SLG65‑III and SLG70‑II cover medium‑output and large‑volume factory production requirements.
Screw assemblies adopt high‑strength alloy steel with nitriding surface treatment, which guarantees stable and uniform material gelatinization effect. Equipped with frequency‑conversion speed‑regulation system, production throughput can be freely adjusted. By replacing different forming moulds and cutting assemblies, one single production line can manufacture salad snacks in multiple shapes and specifications.
2. Raw Materials & Finished Products
Raw Materials
Corn flour, rice flour, wheat flour and compound mixed‑grain powder with customizable mixing ratios. All raw materials are fully blended and high‑temperature gelatinized inside the twin‑screw extruder barrel.
Finished Semi‑finished Blanks
After extrusion, forming and cutting, the equipment outputs strip‑shape, chip‑shape and other multi‑style puffed semi‑finished blanks, ready for subsequent deep‑frying processing.
Final finished snacks achieve crispy, palatable taste after frying and seasoning treatment. Product shapes and dimensions can be flexibly changed by swapping forming moulds and cutting components.
3. Main Features
Co‑rotating twin‑screw extrusion design: Realizes high‑efficiency material mixing and thermal gelatinization, ensures consistent puffing performance for semi‑finished snack blanks.
Nitrided alloy‑steel screw parts: Excellent wear‑resistance and extended service life; modular mechanical design supports fast disassembly and reassembly.
Frequency‑conversion speed control for feeding & main motor: Operators adjust production capacity as well as material curing degree according to different process formulas.
Independent forced lubrication unit for gearbox: Greatly reduces mechanical wear under long‑time non‑stop industrial continuous running.
Multi‑point independent barrel temperature control: Each heating zone can set temperature separately, convenient for formula trial‑run and new‑product testing.
Convenient self‑cleaning function: Inner‑barrel cleaning without full disassembly when switching different raw‑material formulas.
Broad raw‑material compatibility: Works well for single grain powder as well as complex multi‑component compound powder formulas.
4. Complete Production Process
Mixer → Screw conveyor → Twin‑screw extruder → Forming Machine → Cutting Machine → Fryer → Flavor machine → Cooling conveyor → Packing unit
5. Technical Parameters
| Model | Capacity | Installed Power | Actual Power Consumption | Dimension (L × W × H, Meter) |
|---|---|---|---|---|
| SLG65‑III | 100‑150 kg/h | 125 Kw | 85 Kw | 25 × 2.0 × 4.0 |
| SLG70‑II | 200‑250 kg/h | 155 Kw | 105 Kw | 30 × 2.0 × 4.0 |
6. Sample Description
Semi‑finished blanks extruded from Crispy Salad Snack Line show uniform gelatinization and stable puffing performance. After forming, cutting, frying and seasoning workflows, the final salad snacks deliver crispy and delicious eating experience. Multiple shapes and sizes can be realized quickly by updating forming moulds and post‑processing cutting assemblies.
7. Pre‑sales & After‑sales Service
Pre‑sales Service
Provide standalone host solution or full‑line configuration customized according to customer's real factory layout and site conditions.
Supply technical guidance and formula suggestions for crispy salad fried snack raw‑material matching.
Offer machine running test videos and finished snack product samples. Every unit undergoes strict inspection before shipment.
After‑sales Service
One‑year warranty for main twin‑screw extruder host; consumable wearing spare parts are continuously available for supply.
Deliver English‑language operation manual covering machine operation, screw disassembly, equipment cleaning and daily maintenance guidance.
Overseas engineer on‑site commissioning and local operator technical training can be arranged upon customer request.
Long‑term spare‑parts supply and remote online technical support are available permanently.
We look forward to establishing cooperation with you, delivering premium‑grade food processing machinery. Please feel free to contact us for any inquiries or requirements.
8. About Demax Food Machinery
Demax is a professional manufacturer specialized in single‑screw & twin‑screw food extruder equipment.
30‑plus years manufacturing & R&D experience for extrusion food processing machinery
Factory area: 35,000 square meters
Products exported to over 100+ countries and regions worldwide
Complete pre‑sales technical consulting and global after‑sales support team
Main product portfolio:Pet Food Production Line, Breakfast Cereals(Corn Flakes) Line, Textured Soya Protein(TVP) Line, Bread Crumbs Line, Bugles & Doritos Snack Line, Crispy Salad Chips Snack Line and other extrusion food processing solutions.
We support custom‑tailored production‑line layout design, optional SS201 / SS304 / SS316 food‑grade material selection, overseas engineer installation and operator training service for worldwide clients.
Contact: WhatsApp +86 18764068182
Website: https://www.demaxfoodmachine.com/
Certifications: CE, SGS, ISO
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