Corn Flakes Processing Machinery

The twin-screw extruder corn flakes production line is an efficient and flexible modern cereal food production system. Its core is to use twin-screw extrusion technology to treat corn raw materials at high temperature and high pressure to achieve starch gelatinization, texture reorganization and molding, and then make crispy corn flakes through subsequent baking, seasoning and other processes.

The corn flakes production line is applicable to a wide range of raw materials, including corn flour, rice flour, oat flour, beans, etc. Some production lines can also use raw materials such as sorghum flour, and even a variety of raw materials can be mixed and used

The process flow of different production lines is roughly similar, generally: raw material preparation → mixing → extrusion and puffing → conveying → tableting → drying → (packaging).

The specific steps are as follows:

1. Mixing: Add nutritional additives and a certain proportion of water to corn flour or corn residue, and mix them evenly through a powder mixer.

2. Feeding: Use a feeder to convey the mixed raw materials to the feeding hopper of the puffing machine.

Extrusion and puffing: The raw materials in the feeding hopper enter the extrusion system and are produced into small spherical particles through the puffing machine.

3. Dispersion: The particles are dispersed through a vibrating screen to avoid overlapping and pressing together after entering the tablet press.

4. Conveying and tableting: Use an air conveyor to convey the particles to the tablet press, and the tablet press presses the small spherical particles into thin sheets, which are corn flakes.

5. Secondary transport and drying: The air conveyor transports the corn flakes to the oven. The multi-layer oven is mostly an electric oven. The temperature is adjusted between 0-200 degrees through the control cabinet. The interior is a stainless steel double-layer mesh bag. The baking time can be adjusted according to the speed to remove moisture.

6. Packaging: The dried and cooled corn flakes are packaged and can be put on the market for sale.

Mainly suitable for leisure food factory equipment, it can produce various types of corn flakes products such as instant corn flakes and steamed corn flakes, as well as rice flakes, oatmeal and other similar products

High degree of automation: Realize full process automation control of raw material ratio, puffing parameters, tableting speed, etc., to improve production capacity and consistency.

Wide adaptability of raw materials: It can be matched with a variety of grains such as corn, wheat, and oats to meet different taste requirements.

Product diversification: It can produce flakes, spheres, stars and other shapes, suitable for instant or brewed consumption.

Accessories and materials

1.Frequency converter brand use LC. Electric parts use ABB or Schneider.

2.Siemens motor.

3.Machines Materials: All the machines are made by food grade stainless steel.

Customization and Quality

1. We can provide you with appropriate machine instruction according to your needs.

2. Voltage: three-phase 380V / 415V / 440V, etc., we can customize according to the local voltage of the country where the

customer is located.

3. Color etc. can also be customized.

Warmly welcome to visit our factory!