Twin Screw Cereal Extruder | Automatic Breakfast Cereal Flakes Extrusion Machine

Twin Screw Cereal Extruder | Automatic Breakfast Cereal Flakes Extrusion Machine

Our twin screw cereal extruder is a reliable, high-efficiency food processing machine tailor-made for commercial breakfast cereal manufacturing. Built with mature twin-screw extrusion technology, this industrial equipment processes all types of grain raw materials to create crisp, delicious cereal flakes with tidy, uniform shapes. Serving as the key main machine of a fully automatic cereal flake production line, it's ideal for mass manufacturing in food plants, new factory construction and old production line renovation.

This machine delivers a complete, automatic one-stop production workflow: raw material blending, high-pressure twin-screw extrusion, flake rolling, constant-temperature dehydration, high-temperature roasting, sugar coating and finished product cooling shaping. The standardized and stable production procedure guarantees cereal flakes with even texture, steady crispness and good-looking shapes. It also supports customized flake shapes and assorted flavors to satisfy diverse demands from global buyers and end consumers.

Equipment List of Automatic Industrial Corn Flakes Making Machine

Mixer - screw conveyer- Twin-screw extruder -Sifter-Air conveyer -Flaking machine -Air conveyer - Multi-layer oven - Hoister - High Temperature Roaster Oven -Melting sugar machine -Sprayer sugar-Hoister -Roller - Air compressor- Hoister - Multi-layer oven- Cooling machine

Process of Corn Flakes Production:

a) Mixing materials,
b) Extruding corn pellets,
c) Flaking corn pellets into corn flakes,
d) Drying to remove moisture,
e) High temperature roaster oven make the corn flakes much more crispy,
f) Spraying sugar on corn flakes surface,
g) Drying again to remove sugar moisture,
h) Cooling corn flakes with cooling fan
i) Packing corn flakes in bags

We provide multiple standard extruder models to cover small, medium and large industrial production demands. Complete specifications, stable operation and high cost-effectiveness can fully meet different manufacturing scale requirements:

Photos Samples of Kellogs Corn Flakes:

Following are the corn flakes samples photos.The corn flakes size and thickness can be adjusted by changing the mould and flaking machine roller distance.We can make the corn flakes machine according to your requirement

Core Features & Advantages

High Extrusion Efficiency & Stable Quality: Adopts professional twin-screw synchronous mixing and extrusion structure, realizing uniform raw material mixing and stable one-time extrusion molding. It effectively improves production output while ensuring consistent product texture, size and crispness, zero uneven finished products.

Strong Production Versatility: This multifunctional cereal extruder supports customized molds and adjustable processing parameters. It can produce various cereal flakes with different shapes, thicknesses and textures, covering mainstream cereal snack and breakfast cereal products in the market.

Industrial Grade Durability: The machine body and screw components are made of high-strength wear-resistant industrial materials, with anti-corrosion, high-temperature resistance and deformation resistance features. It runs stably for a long time with low failure rate, meeting 24-hour continuous industrial production demands.

Humanized Operation & Low Maintenance: Equipped with intelligent PLC control panel and user-friendly operation interface, the equipment is easy to start and operate without professional skills. The modular structure design simplifies daily disassembly, cleaning and maintenance, greatly reducing equipment downtime.

Energy-Saving & Cost-Effective: Optimized power distribution and transmission structure reduce invalid power consumption. The equipment maintains high production efficiency with lower operating energy consumption, effectively cutting long-term factory production costs and improving profit margins.

Our twin screw cereal extruder is the ideal core equipment for food manufacturers to develop and expand breakfast cereal product lines. It perfectly adapts to small-scale trial production and large-scale industrial batch production, helping customers launch high-quality, high-popularity crispy cereal flake products and quickly occupy the healthy breakfast food market.

We provide full-process one-stop services including equipment customization, factory layout design, installation & commissioning, staff operation training and long-term after-sales support. All machines undergo strict quality inspection before delivery to ensure stable and reliable operation.

Twin Screw Cereal Extruder – Reliable Core Equipment for High-Quality Breakfast Cereal Manufacturing